Overhead cranes, gantry cranes and cranes

Overhead cranes, gantry cranes and cranes are essential equipment in many industrial sectors, because of their ability to handle heavy and bulky loads in often difficult environments (factory, loading dock, warehouse…).

A reliable wireless network makes it possible to operate this equipment in real time, ensuring continuous monitoring and optimal management of operations, safely and efficiently. It is a key component in the modernization and optimization of industrial operations.

Lifting and handling equipment is used in a wide variety of applications :

  • Handling and transporting heavy materials: manufacturing and production, metallurgy and steelmaking…
  • Infrastructure construction and maintenance: civil engineering, oil and gas, mining and quarrying, etc.
  • Loading, unloading and transshipment: transport and logistics, power generation…
  • Assembly and maintenance in specialized sectors: automotive, aeronautics and aerospace, chemical and pharmaceutical industries…

Integrating a reliable wireless communication network is crucial for :

Safety and accident prevention

A wireless network enables continuous monitoring of equipment, immediately detecting any anomalies or failures. Real-time communication improves coordination between different pieces of equipment and enables corrective action to be taken instantly, reducing the risk of accidents and incidents, and minimizing the risk of collisions or human error.

Operational efficiency

Constant communication optimizes lifting and transport operations, reducing waiting times and bottlenecks, and avoiding unplanned interruptions. Systems can monitor equipment status and anticipate maintenance needs before breakdowns occur (preventive maintenance).

Flexibility and adaptability

A wireless network enables rapid reconfiguration of operations in response to changes in production demands or working conditions. It facilitates the integration of new equipment or extensions without having to install new wired infrastructures.

Data collection and analysis

Data collected in real time can be quickly integrated into an ERP or MES system, providing an overview and centralized management of operations. Analysis of this information helps to improve processes, equipment and operator performance, identify inefficiencies and develop continuous improvement strategies.

Cost reduction

With fewer unplanned failures and downtimes thanks to proactive monitoring and maintenance, wireless networks reduce installation and maintenance costs compared to wired networks, while providing greater flexibility.

Points forts
POINT-TO-POINT, INFRASTRUCTURE & MESH TOPOLOGY
  • Easy to deploy and expand
  • Compatible with existing WiFi architectures (Cisco, HPE Aruba…)
SEAMLESS AND SECURE CONNECTIVITY
  • Dynamic, real-time communications (fast roaming < 30 ms)
  • High data rates (up to 300 Mbps) for flow pooling : video, voice, data, remote control and IIoT
  • VLAN, QoS/WMM, tunnels (VPN),  firewall
  • WPA2/WPA3, 802.11i, 802.1x radius authentication, Rogue AP detection
  • Support for PROFIsafe, SafeEthernet protocols…
WAVEMANAGER CENTRALIZED MANAGEMENT TOOL
  • Simplified deployment
  • Equipment supervision
  • Preventive maintenance
  • Troubleshooting
ROBUST PRODUCTS FOR THE TOUGHEST CONDITIONS
  • Compact IP66 aluminum housing, shock and vibration resistant, M12 connectors, temp. -40°C/+70°C
  • Configuration stored on removable key (quick maintenance)
  • Wide power supply range 9-48VDC or PoE
  • Omnidirectional or directional antennas, depending on the application
INTEGRATION FLEXIBILITY
  • Point-to-point, mesh or infrastructure modes
  • Transmission power adjustable according to distances
A SINGLE WIFI LINK FOR ALL DATA
  • Streams mutualization & isolation (control/command, video, supervision, IIoT)
  • Supports PROFIsafe, SafeEthernet…
SEAMLESS WIFI COMMUNICATION
  • PER < 0.1% thanks to dual radio roaming
  • Redundancy (VRRP, RSTP)
  • Increased reliability of the radio link (MIMO technology)
HIGH AVAILABILITY
  • Dual power supply input
  • Configuration stored on a removable key
  • MTBF : 780 000 hours
RESILIENCE TO HARSH ENVIRONMENTS
  • IP66, shocks and vibrations proof (EN 61373)
  • Operation between -40°C & +70°C (EN 60068-2)
  • M12 rugged connectors
CYBERSECURITY
  • WPA/WPA2 encryption, 802.1X authentication (Radius)…
  • Firewall, VPN, DoS…
Products
Certifications :
Logiciel d'administration WaveManager

WaveManager is a centralized tool that simplifies the supervision of an infrastructure using ACKSYS products, making the network administrator’s job easier.

It lets you configure, monitor, troubleshoot and manage network deployments of ACKSYS equipment, either locally or remotely.

  • Centralized administration
  • Simplified deployment and configuration
  • Single or grouped parameterization and updates
  • Complete equipment monitoring: geolocation, tracing, alarms, graphical representations
  • Security: user management, passwords, HTTPS certificates
  • Preventive maintenance: real-time monitoring and recording of indicators (signal level and quality, roaming thresholds, channel congestion, throughput, latency, etc.) to anticipate and prevent unexpected breakdowns
WaveManager : Logiciel d’administration ACKSYS

Modernization of a steel giant's overhead cranes: safety, productivity, and innovation driving performance

A major steel manufacturer based in Shanghai sought to modernize its overhead cranes to increase production by 30%, reduce costs, and enhance worker safety. In this demanding environment, Schneider Electric and ACKSYS Communications & Systems proposed an integrated solution featuring programmable controllers and ACKSYS RailBox WiFi access points, ensuring reliable communication over 350 meters. This solution enabled continuous operation, reduced human intervention, and improved productivity, further strengthening the client's position as an industry leader. Télécharger
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